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Boron cutting Reciprocating Saw Blades

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Most departments have a reciprocating saw on rescue trucks. A good quality saw is only as good as the blade on it. The best blade in my book for cutting Boron is a Lenox Gold because it has Titanium coated teeth. Lenox states the Titanium cutting makes it the longest lasting reciprocating saw blades. Anytime you cut a piece of Boron, if you make it through with one blade you are lucky, and if you do, throw out that blade because it is now useless!

More Firefighter Boron Updates!

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Sorry for no Boron updates over the last day or two. Finishing up my 3rd rides for EMT, plus school, work, the department, and family stuff. Check back tomorrow! I have some good info that I will be posting!

Chrysler and Boron

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Chrysler is like many other automakers that have begun to increase the use of Advanced-high-strength steels (AHSS) in its vehicles. These forms of steel include dual-phase and boron. Chrysler uses boron in the B-pillars and rocker panels. Boron is also is used for the reinforcement in the A-pillar inner on the Dodge Caliber, Jeep Compass and the 2008 Sebring.

GM Vehicle Ultra-High Strength Steel Use

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GM has made their Collision Technical Repair information availbile online for free. Check it out at GM Collision Site. Look for the “Structure_Identification” pdf file for a location and type of steel used on each vehicle.

No Boron in 2006 or older GM Vehicles

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At the Collision Industry Conference (CIC) and I-CAR annual meeting in 2006 GM’s Bob Hartman said right now GM doesn’t use any boron steel in the structure of its vehicles. Based off that information, a Firefighter can take a quick look at the VIN or registration can tell you the model year and determine if you need to worry about Boron. Firefighters may still encounter other high strength steels, just not Boron.

High Strength Steel Types and Uses

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Start learning about where automakers are using Ultra High Strength Steel. By 2010, 50% of the body structure of new vehicles will be made from advanced steels.

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Grade Typical Applications
Mild Steel, Bake Hardened, Solid Solution Strengthened Body Panels (Closures, floor pan, dash panel, etc.)
High Strength Low Alloy Rails, Structural Members
Dual Phase, trade names DUAL-TEN and DP-600 Rails, Rocker Panels, B-pillars and Side Panels
Ultra High Strength Steel (Martensitic, Boron) Rocker reinforcements, door beams, bumper beams
TRIP (Transformation Induced Plasticity) Steel The enhanced formability allows for more complicated parts than other high strength steels

Boron Capable Cutters

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BoronExtrication.com does not endorse any one tool manufacturer.  Please make sure you demo any tool you are interested in purchasing.   The information below is meant as a starting point, not a decision maker.

Gensis Rescue System clearly has the largest selection of “Boron Capable” cutters. Hurst and Amkus each have one cutter that is cable. I can personally speak for the Hurst MOC II is a cutter cable of cutting through boron. My department recently trained with local departments and Ford Motor Company. The MOC II picked up when other cutters had difficulty cutting Boron and other High Strength Steel. Research cutters before you purchase, many dealers will offer demos, so take advantage of any that are available. If a dealer will not let you test cutters on Boron or do not have independent testing done, I would be very cautious. Below is a list of cutters that the manufacturer states can cut Boron.

Champion Rescue Tools

Gensis

  • C231 Cutter Cutting Force 231,000 lbs./1030 kN
  • C270 Cutter Cutting Force 157,000 lbs./699 kN
  • C165 Cutter Cutting Force 144,000lbs. /642 kN
  • 16c “Brute” Combi-Tool Cutting Force 112,000 lbs. /498 kN

AMKUS Rescue Systems

  • AMK-22 Cutter Cutting Force 200,807 lbs.(893.2 kN)

Holmatro

  • 4055 NCT Cutter Max. Cutting Force 228,855 lbs / 1018 kN
  • 4050NCT Cutter Max. Cutting Force 208,000 lbs / 927 kN

Hurst

5000 psi Sytem:

  • MOC Ultra Cutting Force 195,126 lbs.
  • MOC II Cutting Force 152,870 lbs.

10,500 psi System:

  • Hurst HP S511 236,000 psi.
  • Hurst HP S510 169,000 psi.
  • Hurst HP S530 166,000 psi.

TNT Rescue

  • TNT Rescue BFC-320 320,000 lbs
  • TNT Rescue SLC-29 Max cutting force 269,000 lbs
  • TNT Rescue SLC-27 Max cutting force 118,800 lbs

High-Strength Steels in the Dodge Caliber

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The Dodge Caliber uses advanced steels in the front and rear rail, tunnel reinforcements and floor cross members. Dual-phase steel is used in the tunnel reinforcements and floor cross members.

The A and B-pillar uses a tailor-rolled, hot stamped steel B-pillar. What is important for a Firefighter to know is the pillar is made in two pieces. The lower section is made from mild strength steel and tailor-rolled ultra high-strength steel for the upper section.

2010 Ford Taurus and Boron Steel

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The content of ultra high-strength boron steel in the New 2010 Ford Taurus is no widely known. However, the B-pillar features ultra high-strength boron steel for added side impact protection. Another important feature to note about the body structure of the Taurus is the Side Protection And Cabin Enhancement (SPACE™). This architecture is comprised of a hydroformed cross-car beam embedded in the floor between the door frames, providing additional strength in the side of the vehicle. In the event of a side impact, the beam helps divert crash forces away from the occupants. A strong roof cross member and side impact door beams work with the floor-mounted tube to further improve side impact protection. Just remember to have this information in the back of your head if you need to roll a dash or take the roof.

2010 Ford Fusion High-Strength Steel

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The New 2010 Ford Fusion gets some of its core strength from the use of lightweight high-strength steel in the body structure. The structure of the Fusion helps it withstand intrusion in many accidents, including the most common frontal and side impacts. The tailor-welded B-pillars between the front and rear door frames are stronger at the top of the vehicle – from below the belt line upward – than at the bottom. Below is some information where the reinforced steel is located. I will add some more pictures as soon as I get them.

Fusion’s front and side-protection elements include:

  • The first use on a Ford vehicle of dual-phase, high-strength steel rails on the front end

  • Side-intrusion beams inside the door, anchored at the hinge and latch areas

  • Tailor-welded steel in the B-pillar structure with extra thickness – nearly a quarter inch of solid steel – above the belt line

Cayenne Construction

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The Cayenne body is a study in advanced high-strength steels (see Figure 7). The body is primarily high-strength steel, though the outer quarter panel and rear floor pan are mild steel and the hood and door window frames are aluminum. UHSS is used on the tubular reinforcement in the rocker panels, upper A-pillar reinforcements, inner B-pillar reinforcements, door intrusion beams, a floor pan crossmember between the B-pillars, and the floor pan tunnel. The UHSS inner B-pillar reinforcements and the upper A-pillar reinforcements are transformation induced plasticity (TRIP) 700 steel. The complete lower rails and rocker panel reinforcement tubes are dual-phase (DP) 600 steel. Tailored blanks are used on the outer front and rear rails, roof rails, and the door shells to vary the strength of the steels within the same part. Porsche uses boron-alloyed steel on several vehicles, especially on the door intrusion beams, though there is none on the Cayenne.

2009 F-150 uses Ultra-high Strength Steel

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The 2009 F-150, with an all-new hydro formed steel body structure including an industry-first use of tubular ultra-high strength steel, is engineered to earn top safety ratings from the National Highway Transportation Safety Administration and the Insurance Institute for Highway Safety.

For additional crash protection, the F-150 safety cage features advanced hydroformed ultra-high-strength steel. Additionally, continuous tubes run from the A-pillar base through the roof rail to form a safety cage around the occupants of the truck, and dual hydroformed front tubes, located on either side of the engine bay, are shaped to absorb impacts.

Standard safety equipment includes: AdvaceTrac® with RSC®; ABS; Safety Canopy™ side curtain air bags with roll-fold technology for enhanced head protection in rollovers and side impacts; front seat-mounted side air bags.

Additional roof and B-Pillar information can be found on Ford F150 Roof and B-Pillar made of UHSS and Boron

Hot Stamping Boron

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Cosma International INC, Troy, Michigan a division of Magna International anticipates that the rising demands for advanced high-strength steel (AHSS) will continue to increase the demand for hot-formed components. Cosma believes that about 8 to 12 percent of body structures will be martensite material (hot-stamped Boron), and should plateau at that level. Just an FY for Firefighters,

Boron steel in its original state has tensile strength of around 50 KSI but
is about 200 KSI after it is hot-formed.

10 Hot-stamping HSS FAQs

Common terms for Different Metals

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Common terms for different metals:

  • High-strength steel (HSS)
  • Ultra-high-strength steel (UHSS)
  • Aluminum (ALU)
  • Boron steel (BOR)
  • Hydroformed steel (HYD)
  • Magnesium (MAG)
  • Sandwiched steel (SAS)