Skip to content


Archives for

See all posts in the network tagged with

2010 Ford Taurus Laminated Side Glass

No comments

A department near my city ran on a MVA that had a 2010 Ford Taurus involved.  The driver needed to be extricated.  The surprise was not that this is a vehicle loaded with UHSS and Boron.  The surprise was that the side windows were shattered, but still in place.  After a little research, I found out that the side windows are made from laminated side glass to reduce noise. 

Here is a little history on the use of laminated side glass.  “American automakers began using laminated glass for windshields in the late 1920s and soon afterward switched to laminated glass on all windows,” noted nationally recognized auto defects attorney, John Bisnar. “But the 1950s and 60s, the auto industry began using tempered glass in the non-windshield windows to save money. Some late-model luxury cars, certain pickup trucks, SUVs and vans have laminated-glass side, roof and rear windows, but most vehicles still lack this added level of protection, limiting the use of laminated glass to windshields.”

Ford uses Laminated Side Glass on their more expense models.  Laminated Side Glass is an option on Crown Victoria Commercial Taxis. I will make a post with common vehicles that use Laminated Side Glass.

2010 Ford Focus

No comments
2010 Focus Sedan

The 2010 Ford Focus Sedan has a reinforced steel safety cage.  Ford does not state what, if any UHSS or Boron is used the body structure other than the bumper on this model.  Just remember, Ford has stated that their “researchers are looking at the possibility of using more dual-phase and boron steels in roof rails, front rails, rocker panels and crossmembers.”  So there is a good chance there could be a hidden UHSS in the Focus.

2010 Ford Focus Coupe

The 2010 Focus Coupe has earned the 5-Star award from the NHTSA.  However, the award is for the Frontal Crash Test Rating for both the driver and passenger not side impact.  This would lead me to think that there is very little UHSS or Boron used in the coupe. 

The Next-Generation Ford Focus

Ford introduced the next-generation Ford Focus at the 2010 North American International Auto Show (NAIAS) in Detroit, my hometown! The next-generation Focus is packed full of UHSS and
Boron! Ford states that “High-strength steels are used extensively in the next-generation Focus body shell. High-strength steels comprise 55 percent of the body shell, and more than 26 percent of the vehicle’s structure is formed from ultra-high-strength and Boron steels – significantly more than any other Ford product. These advanced materials help the structure meet the most stringent crash legislation across world markets, while minimizing the vehicle’s weight.” This model does not go on sale until late 2010 but is expected to be a high volume car. This is a very common car for younger drivers who are involved in more traffic accidents than older drivers.

2010 Subaru Outback

No comments

There is almost no reason to write about the new 2010 Subaru’s. If you arrive on scene of a MVA with entrapment in a Subaru vehicle you can safely assume you will encounter some UHSS and most likely Boron. Here is what Subaru says about the 2010 Subaru Outback:

Subaru reinforces the key structural elements of its vehicles by building them with the most durable high-tensile steel. Because we see so much of the frame as key to your safety, nearly 40% of our Ring-shaped Reinforcement Frame is constructed of high-tensile steel.

One option to consider if you have an entraped occupant is the trunk tunneling techique. The liftgate opening in large enough to slide a patient out on a backboard.

Ford KA Boron and Ultra High Strength Steel

1 comment

To achieve the best combination of light weight and structural performance, high-strength and Boron steels were employed in the critical load-bearing parts of the structure, such as in the main pillars and crash zones. High-strength and Boron steels can be used in thinner gauges than conventional steels, reducing weight while providing improved strength and rigidity.

In frontal impacts, the all-new Ka channels energy through the two side rails, with a third load path through the suspension subframe. For side impacts, the B-pillars, rocker panels and doors feature carefully designed reinforcements to ensure the body sides retain their structural integrity and minimise intrusion into the passenger compartment.
 
Source: Ford Ka Press Pack

2010 Kia Sorento

No comments

The new 2010 Kia Sorento is designed with a stiff body structure which features a much higher percentage (70.4per cent) of high-tensile strength steel compared to the previous model (40.0per cent).  The strength of the B-Pillar was improved with a roll-over hoop incorporated into the B-pillars and much stronger (60 kg grade) steel is used in the side sills.  As for testing:

USA’s current official NHTSA crash tests, plus a ‘Good’ rating (again the top-score) in IIHS tests for both frontal and side impacts

2010 Chrysler 300 Side Impact UHSS

No comments

The 2010 Chrysler 300 has a “Good” rating from the IIHS and did not get the best rating. This would lead me to believe there is not too much UHSS in the body structure. More to come on this model.

Fiat Doblo Body Structure

No comments

2010 Ford Taurus has dual-phase

No comments

Getting detailed information out of Ford has not been to successful to date. I am still working on it and hope to have color coded body structure diagrams soon. The first information on the 2010 Ford Taurus post on this is site was short. New information is now available.

The Ford Taurus has dual-phase steel in the vehicle structure, including the inner A-pillar reinforcements, outer B-pillar reinforcements, roof rail and outer A-pillar assembly. The Volvo XC60 integrates safety into the body structure by utilizing ultra high-strength steels (1500 MPa) in the A-posts, B-posts, and floor sill reinforcements.

Just look at that UHSS strength number, 1500 Mpa. Now look at the chart below. That is almost the strong UHSS used today. Good luck out there! Just remember to have a Plan A,B,C etc!

Audi Q7 V12 UHSS Body Structure

1 comment

High strength body shell

The Audi Q7 V12 is underpinned by a high strength body shell constructed from incredibly strong steel. The rigid safety zones of the high-strength body shell ensure that, in the event of a collision, energy is absorbed in a controlled manner away from the occupants’ protective zone.

2005 Fiat Panda Dual Phase DP B-Pillar

No comments

2010 Audi A8 Loaded with UHSS

No comments

The new 2010 Audi A8 is constructed from the aluminum Audi Space Frame (ASF), which in this latest evolution includes many high-strength components which have contributed to increase the torsional stiffness by 25%. The weight of the structure is about 40 percent less than a comparable steel one and is coupled with aluminum body panels. The new A8 uses a new, high-strength aluminum alloy. The A-pillar nodes of the new A8 is one of 25 castings in the body structure. Just remember that castings typically vary in thicknesses and often have reinforcement ribs. If your tool stalls, move it an inch up or down and that could be enough distance to get between the ribs.

2009 Ford S-Max UHSS Boron

No comments

High-strength steel, ultra high-strength steel and boron steel (rigidity four to five times greater than common steel) is adopted in critical areas of the S-MAX’s body structure such as A and B pillars to provide exceptional strength to improve structural rigidity and occupant protection.

Ford Mondeo UK

No comments
The new Ford Mondeo has a door-ring reinforcement and a B-pillar reinforcement made of ultra-high-strength boron steel to improve crash integrity. The use of ultra-high-strength steel in the A-pillar, roof side rail and rocker helps to provide a sleek, lightweight design. The combination of different high-strength steel used in the B-pillars contributes to balanced side impact behaviour as well.

Another 2010 Ford Edge Post

No comments
I have posted before about the 2010 Ford Edge. However, when I found another image or picture that would benefit us I like to go ahead a post. So here you go!

2010 Chevrolet Equinox Body Structure UHSS

1 comment
The redesigned 2010 Chevrolet Equinox shares its’ body structure with the 2010 GMC Terrain which has a little UHSS. The side door impact beams (13) and the rocker panel (14).

2010 GMC Acadia, and Saturn Outlook

No comments
The GM Goodwrench site has finally updated with some new vehicle body structure information. Take a look at the image of the picture below to find where UHSS is used on this vehicle platform.

No surprise that the body side is reinforced with Ultra High Strength and Dual Phase Steel. The Front Floor Panel Reinforcement (10) and Body Side Inner Rocker Panel (11) are made from UHSS. The Body Side Inner Reinforcement (8) and Front Lower Rail (12) are made from Dual Phase steel.

2010 Chevrolet Malibu High-Strength Steel

1 comment
The 2010 Chevrolet Malibu safety features include high-strength steel safety cage as seen below.

Additional features related to the safety cage include:

  • Side-door beams that help reduce penetration into the passenger compartment
    during shallow-angle side collisions
  • Side-impact, cross-car beams are designed into the vehicle at the instrument
    panel, rear compartment and floor areas to help channel energy
  • Door hinges and latches that work together with each door’s structure and
    steel reinforcements to help keep the doors closed during an impact

2010 Honda Pilot Body Construction

No comments

The 2010 Honda Pilot has earned the coveted 5-Star ranking from the National Highway Traffic Safety Administration (NHTSA). The 2010 Pilot has received a 5-star frontal and 5-star side-impact crash test rating which means there is some high strength steel in the body construction. In fact, The unit-body construction makes extensive use of high-strength steel (52 percent) to minimize weight. Of course, the famous Advanced Compatibility Engineering™ (ACE™) Body Structure is used to help.

2010 Dodge Ram HD UHSS

No comments
2010 Dodge Ram HD

2010 Dodge Ram Chasis Cab