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Hybrid Emergency Responder Training Presentation

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So what do you know about how High Voltage systems work?  Are you scared you will get shocked by a hybrid or EV? Like everything in the fire service, every firefighter should have a basic understanding on a high voltage system works.  Toyota put together a comprehensive hybrid safety training presentation that was developed as a resource to train emergency responders on the safe operation of hybrid vehicles.   The presentation is available for download below. The first link provides the ability to view the presentation, while the second link is a zip file that contains the presentation that can be played from a local system, along with Instructor Notes and a Student Handout.



Hybrid Emergency Responder Training Presentation Extrication

Insulated cables and connectors

All high voltage power cables and connectors are color coded bright orange. The power cables and connectors are insulated to prevent contact with the bare wire conductor.

Low voltage wiring connected to vehicle body ground.  The 12 Volt low voltage circuit uses the vehicle metal body as a ground (see picture below illustration). The presentation shows an animation of the low voltage circuit electrical flow through the vehicle metal body ground.  A responder contacting the vehicle metal body ground and a bare positive/hot wire completes the low voltage circuit.

Low 12V Voltage Circuit Rescue Extrication

High voltage wiring insulated from vehicle body ground. The high voltage circuit does not use the vehicle metal body as ground (see picture below illustration). Instead, a separate ground high voltage power cable is routed from the battery to the component. The battery and component are insulated from the vehicle metal body ground.  The presentation shows an animation of the high voltage circuit electrical flow though the high voltage power cables.  A responder contacting the vehicle metal body and a bare high voltage positive/hot wire does not complete the high voltage circuit because the high voltage ground is insulated from the metal vehicle body.

High 12V Voltage Circuit Rescue Extrication

Vehicle Off

When the ignition switch/power button is Off, no 12 Volt battery power (red dotted lines) is supplied to the hybrid computer which keeps the high voltage battery pack positive and negative relays open (green boxes).  The high voltage circuit is Off, and no electricity flows from the high voltage battery pack to the power cables (orange dotted lines).

High Voltage Extrication Safety Circuit Rescue

Vehicle On

When the ignition switch/power button is turned On, 12 Volt battery power (red solid lines) is supplied to the hybrid computer.  The hybrid computer powers the high voltage battery pack positive and negative relays (green boxes) which allows them to close (orange contacts).  Once the relays close, the high voltage circuit is On and electricity flows from the high voltage battery pack to the power cables (orange solid lines).

High Voltage Extrication Safety Circuit Rescue

Manual protection

To manually disable the high voltage system, turn the ignition switch/power button Off.  This stops electrical flow from the high voltage battery pack to the power cables.

High Voltage Extrication Safety Circuit Rescue

Automatic protection

The hybrid computer provides automatic disabling of the high voltage system.  SRS collision sensors (yellow shaded boxes) and high voltage current/voltage sensors (black dashed callouts) are monitored by the hybrid computer.  When airbags deploy or when a current/voltage imbalance is detected, the hybrid computer automatically opens the positive and negative relays to stop electrical flow from the high voltage battery pack to the power cables. A fuse located in the high voltage battery pack also provides automatic high voltage disabling during an overload condition.

High Voltage Extrication Safety Circuit Rescue

Tesla speeds up free nationwide charging network

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Just in case you thought a cross country trip in a EV was not possible. Tesla Motors in creating a free nationwide Supercharger network!  Tesla Motors is also the company that has set a high bar with their First Responder video.

Tesla Supercharger Battery Extrication

 

As the graphic above shows, Tesla says that starting from the few sites mostly along the East and West Coast today, it will triple its Supercharger locations by the end of the month. Within six months, it will expand to most of the upper Midwest and Canada; and before the next 12 months will have an intercontinental network of Superchargers that Musk said should cover 80 percent to 90 percent of the U.S. population. Within two years, Tesla will aim for full coverage, with more than 200 Supercharger stations.

Tesla Supercharger Battery Extrication

First Look: The Hybrid Hook

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Now I’m sure we are never going to look like the guy in the picture on the left.  Lets hope not!  (Sorry Hazmat guys, I’m only an ops guy myself)  However, the picture brings up an interesting question, what’s a quick way to pull a victim away from a shock hazard that is caused by an EV or Hybrid?  An insulated hook? Forget about all the safety systems on these vehicles that automatically disconnect the HV and the view that you would never use a tool like this.  I agree with that 99.9%.  Yet, when we arrive on scene there is no telling what we are going to run into.

So take a look at the Hybrid Hook by Fire Hooks Unlimited.  The Hybrid Hook is made to remove persons grounded to Hybrid battery’s with as much as 600 volts DC. This insulated hook protects at a ratio of 25,000 volts per inch of fiberglass because of it’s unique design.  I sent an email to Fire Hooks Unlimited asking for a little more info so stay tuned.

 

I have seen Insulated Rescue Hooks like the one below in High Voltage (HV) labs in the auto industry that test HV batteries and cables.

Extrication_Insulated_Rescue_Hook_Safety_Firefighter

Tesla EV Safety Extrication Training Video

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Tesla Motors, Brock Archer, and Ron Moore put together a great training video that goes over the procedures for first responders on scene of a motor vehicle accident involving an electric vehicle (EV).  Make sure you also take note on some of the body structure fractures while being cut.  This video is packed full of useful information, make sure you take advantage of it!

A big thanks to Tesla Motors for putting the time and money into making this video.

Ron Moore Tesla Extrication

Tesla

Tesla Extrication Model S EV

Tesla Extrication Model S EV

 

 

2012 Porsche Panamera S Hybrid

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No Emergency Response Guides (ERG) have been released for the 2012 Porsche Panamera S Hybrid. In the mean time, just use the images below to get a brief overview of the HV cables and battery locations.
2012 Porsche Panamera S Hybrid

Quick Look: Porsche Panamera Sport Turismo

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Here is a quick look at a future Porsche, the Panamera Sport Turismo Hybrid.  Porsche is now giving their plug-in hybrids the designation “e-hybrid.”  This concept is a parallel hybrid, which means that the wheels can be driven by the electric motors, the gas engine, or both at the same time. When working together, the car produces 416 horsepower, enough to make it accelerate to 60 in under six seconds.  So look for this one on the road soon.

2012 Fisker Karma Body Structure and Battery

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Check out the Fisker Karma Body Structure and Battery location.  You can find a bunch of useful information in the Fisker Automotive Emergency Response Guide and take a quick look at the Rescue Card below.

Sixteen battery-powered Fisker Karma automobiles self-combusted in New Jersey during Hurricane Sandy, apparently in an attempt to generate heat to warm up the electricity-less victims of the town of Port Newark, New Jersey.  Surprised?  The salt water storm surge got into the batteries.

Also take note of the gear shifter that is a push button style located on the center console. 

2013 Ford Fusion Hybrid ERG

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Quick Review.  Below is a quick overview of the 2013 Ford Fusion and Lincoln MKZ Hybrid and Fusion Energi. The emergency response procedures for the Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles are similar to those for traditional gasoline-powered vehicles with the addition of special considerations for the high-voltage electric system components.

The Fusion Hybrid, MKZ Hybrid and Fusion Energi vehicles use a conventional gasoline
engine in addition to an electric motor to power the vehicle.

  • Gasoline is stored in a traditional fuel tank.
  • Electricity is stored in a high-voltage battery pack.

For additional information review the 2013 Fusion MKZ Hybrid Emergency Response Guide.

2013 Ford Fusion and Lincoln MKZ Hybrid

Extrication Safety EGR Ford 2013 Fusion Hybrid

Component Location/ Description Function
1 High-Voltage Battery Approximately 300-Volts DC
  • Lies flat in the trunk area, located behind the rear seat.
  • Sealed lithium battery.
Provides high-voltage storage for vehicle’s electric motor.
2 12-Volt Battery
  • Located in the trunk area of the vehicle
  • Typical automotive 6-cell lead/acid design.
Provides 12-volts for vehicle accessories.
3 High-Voltage Service Disconnect
  • Located behind the rear seatback
  • Orange rectangle with a molded plastic handle, about 100 mm (4 in) in length.
Provides means to disconnect high-voltage battery for safely servicing vehicle.
4 High-Voltage Wiring
  • Runs along the vehicle’s floorpan from the high-voltage battery to the Electronically Controlled Continuously Variable Transaxle (ECVT), to the DC-to-DC converter and then to the electric A/C and heater units.
  • All high-voltage wiring has orange-colored insulation.
Provides physical connection between high-voltage battery and vehicle’s high-voltage equipment.
5 Transmission Control Module
  • Located above the transmission.
  • Contains controlling electronics for managingpropulsion.
Provides rotational force during Electrical Drive Modes. Generates 3-phase AC high-voltage electricity via two cables to and from the traction motor and generator.
6 Electronically Controlled Continuously Variable Transaxle (ECVT)
  • Transverse-mounted design,
    similar to the non-Hybrid
    Fusion MKZ vehicles
Provides rotational force to the wheels for vehicle propulsion and transmits rotational force to the engine’s generator to recharge batteries.
7 Electric A/C Compressor
  • Located in front of the engine.
  • It has an orange high-voltage wire attached to it using an interlock connector.
Provides electric A/C operation; replaces the belt driven A/C compressor.

2013 Ford Fusion Energi

Extrication Safety EGR Ford 2013 Fusion Energi

Component Location/ Description Function
1 High-Voltage Service Disconnect
  • Located behind the rear seat back.
  • Orange rectangle with a molded plastic handle, about 100 mm (4 in) in length.
Provides means to high-voltage battery for safely servicing vehicle.
2 High-Voltage Battery Approximately 300 Volts DC
  • Lies flat in the trunk area,located behind the rear seat.
  • Sealed lithium battery.
Provides high-voltage storage for vehicle’s electric motor.
3 110-Volt Cordset
  • Located in the trunk area ofthe vehicle.
Provides 110v charging option to the high-voltage battery when connected to the charging port .
4 12-Volt Battery
  • Located in the trunk area of the vehicle.
  • Typical automotive 6-cell lead/acid design.
Provides 12-volts for vehicle accessories.
5 High-Voltage Wiring
  • Runs along the vehicle’s floorpan from the high-voltage battery to the Electronically Controlled Continuously
    Variable Transaxle (ECVT), to the DC-to-DC converter and then to the electric A/C and heater units.
  • All high-voltage wiring has orange-colored insulation.
Provides physical connection between High-Voltage battery and vehicle’s High-Voltage equipment.
6 Charging Port
  • Located on the driver side fender.
Provides 110v charging option to the high-voltage battery when the vehicle is not in operation .
7 Transmission Control Module
  • Located above the transmission.
  • Contains controlling electronics for managing propulsion.
Provides rotational force during Electrical Drive Modes. Generates 3-phase AC High Voltage electricity via two cables to and
from the traction motor and
generator.
8 Electronically Controlled Continuously Variable Transaxle (ECVT)
  • Transverse-mounted design, similar to the non-Hybrid Fusion MKZ vehicles.
Provides rotational force to the wheels for vehicle propulsion and transmits rotational force to the engine’s generator to recharge batteries.
9 Electric A/C Compressor
  • Located in front of the engine.
  • It has an orange high voltage wire attached to it using an interlock connector.
Provides electric A/C operation; replaces the belt driven A/C compressor.
10 Electric Heater
  • Located in the engine compartment on the passenger side.
Provides passenger compartment with heat without the need to turn the engine on.

Hidden Hazards Inside of a Vehicle

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The automotive industry has changed the way first responders approach a motor vehicle accident compared to a decade ago.  Air bags are standard equipment, pretensioners are used in second and third row seats, and the seats are starting to resemble a firefighter jet seat with the technology packed into a small package.  Situational Awareness is the new catch phrase in the extrication world.  First responders must be aware of hazards of a vehicle from bumper to bumper!

For years extrication trainers preached peel away the plastic interior trim to ensure an air bag gas inflator is not in the cut path.  However, those days are long gone!   What we need to start doing is a quick “trauma assessment” if you will on our vehicles before we make a cut to any pillar or roof structure.  Once the interior trim is pulled off palpate any visible nylon air bag curtains close to the metal.   Deployed gas inflators statistically do not pose a safety hazard if cut.  However, the best stance to take is to never cut through a gas inflator because there is no method available to us to determine if the inflator is still charged.

Occupant sensors in the front seats are devices that measure the distance away from the steering wheel or dash and weigh the occupant to determine if the air bag should be deployed in a crash.  Have you ever put your backpack on the passenger seat and notice that the “Air bag Off” light turns on?  This is an example of the sensor weighing the load on the seat and determining that the occupant in the seat does not meet the minimum weight for the air bag to deploy in a crash.

Pretensioners

Seatbelt pretensioners tighten the belt a few inches to prevent the occupant from jerking forward in a crash.  Pretensioners are mounted in two different methods, to the seat belt retractor located in a body pillar or on the seat structure.  Front seat mounted pretensioners are typically mounted to the top of the seat adjustment track.  Seat mounted pretensioners will moved the seatbelt buckle and not the seatbelt. A center console usually provides enough protection for first responders not to have to worry about any hazards from charged pretensioners.

Buckle mounted pretensioners uses gas stored in the tube to retract the buckle during certain crashes. Retractor mounted pretensioners like the TRW one in is set off by any electronically fired pyrotechnic charge which retracts the seatbelt by 80mm, which is more than three inches.  During the earlier stages of a crash, the pretensioner removes excess slack in the seatbelt to begin effective occupant restraint.

 Pretensioners Extrication Safety Firefighter

Pretensioners are not reserved for front seat passengers.  Many late vehicles like the Volvo have pretensioners in the rear seats. Pyrotechnic pretensioners in the rear seats can be buckle or retractor mounted.  Many rear seats that are split into 60/40 seats have a metal tower that is thick and big that holds a high mounted seat belt retractor. This tower is located in the 60% seat or the larger of the two.  If the seats are split up into 40/20/40 than the tower is located in the center or 20% seat.

Some vehicles have a pre-collision safety system that includes an electric motor-pyrotechnic pretensioner system.  During a pre-collision event like extreme sudden hard braking, an electric motor in the pretensioners retracts the front seatbelts.  Once the event stabilizes the electric motor will reverse itself.  The pyrotechnic pretensioners function normally and separately from a motor-pyrotechnic pretensioner system.

Load limiting is a safety that is used to minimize belt-inflicted injuries. A basic load limiting feature is sewn into the belt webbing and stitches are designed to break when a certain load is applied to the belt. The belt extends when the stitches come apart and allow the sewn webbing to unfold.   A mechanical load limiting device use

Air bags

Air bags entered the automotive market as an air bag in the driver’s steering wheel.  In 2011 model year vehicles, 10 different air bags in per vehicle are no longer a feature reserved for expense luxury vehicles.  Automakers proudly advertise air bags on the vehicle interior on the steering wheel, bash panel, and pillar trim panels.

Seat Air bags

Seat mounted air bags are not a new hazard facing first responders.  The difference is in the size and numbers of air bags packaged in a Seat Airbag ID Extricationseat are changing.  Front seats can have two separate air bags to protect the occupant during a crash.  This number is expected to increase when centered mounted seat air bags are used.  Seat air bag are located along the outside of seat back frame and the bag is stored in a deflector called a “Taco” that directs the air bag when deployed.

Center Mounted Seat Air bag

Center Seat Airbag Safety ExtricationGeneral Motors has developed a  front center air bag deploys from the right side of the driver’s seat and positions itself between the front row seats near the center of the vehicle.   The tubular tethered air bag is designed to act as an energy absorbing cushion between driver and front passenger in side crashes. The air bag will also be deployed during a rollover.  The center mounted seat air bag will be in the Buick Enclave, GMC Acadia, and Chevrolet Traverse starting in the 2013 model year. Toyota developed a rear center console with an air bag that deploys between the rear passenger seats.  Toyota has not put this air bag into production yet, but it is likely to make into a vehicle platform soon.

Side Air bags

Occupant ejection mitigation is new safety requirement that the automakers must meet by 2017.  Side air bags and glazing of side window glass are the methods being tested and engineered into current model vehicles.  These air bags will be large volume that can run from A-pillar to D-pillar.  The 2011 Grand Caravan has a side impact air bag over nine feet long and is inflated by a stored gas inflator the size of a child’s lunchbox thermos and has over 10,000psi!  

Side Airbag Extrication

2011 Dodge Caravan Side Air bag

Knee Air bags

Knee air bags are typically located underneath the steering wheel on the angled portion of the instrument panel.  The knee air bag module is a rectangle box easily package as a complete air bag systems with the gas inflator inside.  This helps during installation at the auto plants and allows this system to be used in different vehicles.

Door Air bags

Many luxury auto makers have started installing door air bags.  The air bags are typically installed in the center of the door.

Airbelts

 Airbelt Seat belt airbag extrication safetyThe 2011 Ford Explorer was the first production vehicle to have inflatable rear seat belts.  Ford plans to offer inflatable seat belt technology in vehicles globally in the future. What is important to remember is the airbelt requires a stored gas inflator store in the seat.  A pioneering company, Moditech, provides current information on hazards inside and outside the vehicle.  Moditech developed the Crash Recovery System (CRS) and the image below of the 2011 Ford Explorer.

 

 2012 Ford Explorer Rear Seat Belt Airbag extrication CRS Moditech

Key Fobs

Ready On Key Fob ExtricationKeyless ignition is nothing new but many automakers are offering the features on their vehicles.  Hyundai offers keyless ignition with a key fob or smart key that works on proximity.   So how do you turn the car off if there is no key in the ignition?  Most vehicles have a “Start” or “Power” button that is used to switch the ignition from off, to on, or to ACC.  Make sure you the button indicator light is off.  If you see a “READY-ON” light on the display the vehicle is started.  This is very important with hybrid or electric vehicles because of the quiet operation.  An important note, on some vehicles the “Power” button indicator light turns off when the vehicle is started.  That is why it is important to make sure you do not see “READY-ON”!

Batteries

First responders are aware of hybrid and plug-in electric batteries inside of the passenger compartment.  However, 12-volt batteries can also be found inside of the passenger compartment.  For example, the GMC Acadia has the 12-volt battery located in the floor behind the front passenger seat.

 Extrication Battery Location Floor

Is that vehicle totaled?

Late model vehicles have dozens of safety systems that keep occupants safe during a crash or rollover.  Just because the vehicle may look repairable does not necessarily mean it is.  Plastic interior trim panels and seat covers are designed to rip or tear when air bags deploys.   Seat structures are engineered to distribute the load of an occupant.   Seatbelts can have rip stitching to absorb energy from the occupant.  Pyrotechnic pretensioners are onetime use.  Keep in mind that most of the time in a serious accident the glass is already broken out and the windshield typically has spider marks from the air bags or occupants.  Never let the fear of “totaling” a vehicle compromise patient care.  Just remember all the hazards mentioned in this article are real and in vehicles.

Moditech Monday: Tesla Roadster Deactivation

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So just in case you thought that Crash Recovery System by Moditech only helps you avoid hazards in vehicles like ultra high strength steels and airbag inflators take a look at the deactivation procedure for the 2009-2012 Tesla Roadster and the 2008-2009 Tesla Roadster.  One very important point, the Tesla Roadster has an inertia switch, that when activated, cuts off the high voltage circuit.  This deactivation procedure is for the SRS (Supplemental Restraint System) ie, airbags.

2012 Tesla Roadster Emergency Disconnect Cable Extrication

During a collision an inertia switch is activated, which cuts off the high voltage circuit.

Immobilize vehicle:

  • Block wheels and set parking break.
  • Move the shift lever to P (park) position.

Deactivate propulsion system:

  • Turn ignition key to “OFF” position and remove it.
  • Disconnect the indicated cable connection (See the image below).
  • Caution! After deactivation the high voltage circuit requires 5 minutes to deplete.

The emergency disconnect cable should be used as part of the propulsion system deactivation. Is located in the vehicle as indicated. – Cut the indicated cable in the image below.  There is a difference between the location of the Emergency Disconnect Cable in the 2008-2009 Tesla Roadster and the 2009-2012 Tesla Roadster. Make sure you become familiar with both!

Below is the location of the Emergency Disconnect Cable on the 2009-2012 Tesla Roadster which is located in the front of the vehicle.

Tesla Roadster Emergency Disconnect Cable Extrication

Tesla Roadster Emergency Disconnect Cable Extrication

The Emergency Disconnect Cable on the 2009-2012 Tesla Roadster is located in front of the windshield on the driver side under the hood.

Below is the location of the Emergency Disconnect Cable on the 2008-2009 Tesla Roadster which is located in the rear of the vehicle.

2008-2009_Tesla-Roadster-HV_Battery_Extrication_SRS_Cable_Cut

2008-2009_Tesla-Roadster-HV_Battery_Extrication

The Emergency Disconnect Cable on the 2008-2009 Tesla Roadster is located in the rear of the vehicle behind the passenger in the trunk.

UPS Operates 8 Different Kinds of Alternative Fuel Vehicles

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UPS operates alternative fuel vehicles (AFV) in the United States, Canada, France, Germany, Brazil, the UK and Hong Kong.   Eight different alternative fuel options are used by UPS; compressed natural Gas, propane, hybrid-electric vehicles, all-electric vehicles, LNG, ethanol-powered delivery vehicles (in Brazil), and liquefied petroleum (in Korea).

UPS has always been a leader in developing and deploying alternative fuel vehicles. The LNG tractors currently make a round trip from LA to Las Vegas and with a new LNG fueling station in Salt Lake City look for my trucks on the roads.

Since UPS started tracking miles driven by its AFV in 2000, the company’s “green fleet” has logged over 200 million miles. That’s the equivalent of nearly three round trips to Mars or circling the Earth more than 8,600 times. UPS estimates that its AFV (1,900+ and growing) will drive the next 200 million miles by 2017. Read on for more on five innovative technologies that have helped UPS hit this exciting milestone.

UPS also uses the Navistar eStar fully electric vehicle.

UPS Electric Vehicle Safety Extrication Firefighter

UPS Hydraulic Hybrid Vehicles (HHV)

EPA UPS Hydraulic hybrid Extrication Safety

How does the HHV work?

UPS deployed 45 ethanol-powered delivery vehicles in Brazil.

Bergen Toll Plaza Hybrid Car Fire

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Looking at the pictures, what is the first thing that comes to your mind? I hope one quick thought will make a light go one!

New Jersey highway officials say two cars were involved in an accident at a Garden State Parkway toll plaza that resulted in a car hitting a toll booth and bursting into flames.  State Police Sgt. Brian Polite says a Toyota Prius driven by 86-year-old Ralph Schiller of Fort Lee was approaching the Bergen Toll Plaza in Saddle Brook around 3:30 p.m., when it side-swiped a Honda Accord driven by Kristie Frost of Pasadena, Md. Police say Schiller’s car continued forward and struck a barrier and a toll booth, and the booth and car both caught fire.

Below are a few key instructions from the Toyota Prius Hybrid Emergency Response Guide:

Offensive Fire Attack

Normally, flooding an NiMH HV battery pack with copious amounts of water at a safe distance will effectively control the HV battery pack fire by cooling the adjacent NiMH battery modules to a point below their ignition temperature. The remaining modules on fire, if not extinguished by the water, will burn themselves out. However, flooding the PRIUS c HV battery pack is not recommended due to the battery case design and location preventing the responder from properly applying water through the available vent openings safely. Therefore, it is recommended that the incident commander allow the PRIUS c HV battery pack to burn itself out.

Defensive Fire Attack

If the decision has been made to fight the fire using a defensive attack, the fire attack crew should pull back a safe distance and allow the NiMH battery modules to burn them selves out. During this defensive operation, fire crews may utilize a water stream or fog pattern to protect exposures or to control the path of smoke.

When allowed to burn themselves out, the PRIUS c NiMH battery modules burn rapidly and can quickly be reduced to ashes except for the metal.

Nearly every Emergency Response Guide that the automakers published is available for download on our Emergency Response Guides/ page.

Quantum F-150 PHEV Hybrid Truck

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Quantum Fuel Systems Technologies Worldwide, Inc. delivered one of its first plug-in hybrid electric vehicle to Florida Power & Light Company (FPL) for fleet uses.  This is a pilot version of the PHEV and is based on a Ford F-150.

Different acronyms are used to describe plug hybrid vehicles.  For example, a Plug-in Hybrid Electric Vehicle (PHEV), Plug-in Hybrid Vehicle (PHV), or plug-in hybrid.  Just remember how a hybrid vehicle utilizes rechargeable batteries, or another energy storage device, that can be restored to full charge by connecting a plug to an external electric power source (usually a normal electric wall socket).

F-150 PHEV Hybrid

F-150 PHEV Hybrid

Remember to use your Moditech Crash Recovery System (CRS) to check for advanced steels and airbag inflator locations.  As of right now, no Emergency Response Guide is available for the Quantum f-150 PHEV.

2012 Ford F150 Safety Extrication Airbags

NFPA’s Electric Vehicle Emergency Field Guide

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Emergency Field Guide, EFGThe NFPA just released a Emergency Field Guide for sale.  The price is modest at $45 for a print copy.  I like to see extrication field guides hitting the market.  There’s a pocket electric/ hybrid guide getting ready to be released soon. A lot of rescuers still like to have a printed copy in their hands to flip through.  Hopefully, I can get a copy yo review and provide a complete review.  In the mean time, here’s what the NFPA has to say about it.

Respond to electric and hybrid vehicle incidents involving damaged high voltage batteries, battery fires, submersion and charging stations with NFPA’s full-color Electric Vehicle Emergency Field Guide, 2012 Edition. It’s packed with color visuals and technical data reviewed by the auto manufacturers!

Learn about everything from vehicle immobilization to disabling high-voltage and SRS systems, conducting safe extrication cuts, and executing vehicle recovery and disposal. The hands-on EV Emergency Field Guide covers:

  • Disabling procedures and extrication hazards specific to individual makes and models — checked by manufacturers for technical accuracy
  • NFPA-developed procedural guidelines for fire response, extrication, submersion, spill hazards, and first aid
  • Original manufacturer diagrams and images
  • Leading-edge Lithium Ion vehicle safety information from third-party research such as the National Highway Traffic Safety Administration (NHTSA) and the Fire Protection Research Foundation
  • Post-incident recovery procedures
  • Warning signs of latent fire risks
  • Storage guidance

The Emergency Field Guide is updated as technology changes, so make sure you have the latest!

Compact, spiralbound, and organized for easy access to information, the Electric Vehicle Emergency Field Guide is essential for fire and rescue personnel, EMS technicians, law enforcement, and towing/recovery professionals. Stay safe and be prepared to respond — order today. (Spiralbound, Approx. 145 pp., 2012 Volume 1)

Purchase a pdf or print copy from our online catalog today! 

Navistar eStar Fully Electric Truck

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I’m sure everyone has seen FedEx’s where the Navistar eStar is driven through the Enchanted Forest commercial. So lets take a look at the eStar and what rescuers need to known about this vehicle. With a range of around 100 miles, expect to see the eStar in cities like San Francisco.  Navistar has an eStar First Responder Guide availible, so make sure you read through it.

Navistar ERG eStar

High Voltage Switches

High Voltage Service Key

The high voltage service key (1) is located behind the passenger seat, under a plastic cover.
Tools are required to remove this cover. This key can be turned in a counter-clockwise
direction and removed. High voltage will be active for approximately 10 minutes after the
key is removed.

High Voltage Service Key

High Voltage Safety Cut Off Button

The high voltage safety cut off button (1) is located on the left side of the driver’s seat near the window in front of the gear selector. Pushing down on the switch disconnects the drivetrain and high voltage battery.

High Voltage Safety Cut Off Button

The switch is visible from outside the driver’s side window as seen below. The driver’s side window must be broken out to access high voltage safety cut off button (1).

High Voltage Safety Cut Off Button

A few key pieces of info:

  • The power steering and cab heater are both High Voltage.
  • The 12 volt battery is located forward and slightly above the right rear (passenger side) wheel well and is accessed through a removable cover on the top of the right rear wheel housing on the inside of the vehicle.  The cover is fastened and sealed requiring tools to remove.
  • All high voltage cables are covered with orange conduit or orange tape for the length of the wire.
  • An inertia switch is located in the cab to isolate high voltage in the event of a heavy impact.
  • An isolation check in the high voltage system disconnects the battery cassette in the event of a short to ground.

2013 Ford Hybrid and Electric Vehicles HV Batteries and Disconnects

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The 2013 Ford Towing Guide is available online and has some good information that we can use while we await the release of the 2013 Emergency Response Guide (ERG).

2013-ford-focus-electric-badgeFocus Electric Battery and High Voltage Service Disconnect Locations

  1. High Voltage Batteries
  2. High Voltage Service Disconnects
Focus Electric Battery and High Voltage Service Disconnect Locations

Ford-Fusion-Hybrid-2013 BadgeFusion Hybrid Battery and High Voltage Service Disconnect Locations

  1. High Voltage Service Disconnect
  2. High Voltage Battery

Fusion Hybrid Battery and High Voltage Service Disconnect Locations

2013-ford-c-max-energi-door-badgeC-Max Hybrid Battery and High Voltage Service Disconnect Locations

  1. High Voltage Battery
  2. High Voltage Service Disconnect

C-Max Hybrid Battery and High Voltage Service Disconnect Locations

 

What’s under the Hood in 2013?

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So what’s under the hood?  The engine right?  Yes and a little more.  The high voltage battery pack on the 2013 Mercedes Benz E400 Hybrid is the battery is behind the front strut tower.  In the pictures below, one shows the battery cover and with the battery covered removed. The high voltage orange cables are very close to the right fender.  Keep this in mind if you are making an relief cuts for a modified dash lift. The 0.8Kw Li-Ion battery pack operates at 120Vdc.

2013 Mercedes-Benz E400 Hybrid High Voltage Battery

2013 Mercedes-Benz E400 Hybrid High Voltage Battery Cover

2013 Mercedes-Benz E400 Hybrid High Voltage Battery

2013 Mercedes-Benz E400 Hybrid High Voltage Battery

Chevrolet Volt catches fire weeks after crash, feds probe.

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The headline that started making the rounds thru the news networks was “Chevrolet Volt catches fire after crash”. Just look at the web search below! What you have to read into the story is the Chevrolet Volt caught fire in storage more than three weeks after a government crash test. That’s right three weeks after the test. The first news report I heard completely left out that it happened three weeks after the test. So what is your first thought, the Volt was crashed and burst into flames. However that was clearly not the case. The fire prompted federal safety regulators to look at safety procedures for electric vehicles after a crash. Not to look at an electric car that burst into flames after a crash test. General Motors has responded to this incident by stating the NHTSA did not follow GM’s recommended safety protocol for a post-crash Volt.

After reading the Chevrolet Volt Collision Awareness Guide and the Hybrid Collision Awareness Guide the only post-crash safety protocol I could was this:

A complete inspection of the high voltage(HV) system and components must be performed if the vehicle has been involved in a collision. The HVCID sensor and/or SIR Deployed vehicle-disable condition will remain active until cleared by the HPCM output control function of the scan tool.

Is there a missing safety procedure out there? General Motors has done a great job getting information about the Volt out to firefighters and other rescue workers. But did I miss a training for the towing and collision industries?

If you have not taken the Electric Vehicle Safety Training for the 2011 Chevrolet Volt training launched by the NFPA, Chevrolet, and OnStar I would do so now. The training features an inside look at the vehicle’s technology and safety systems. Here are some More training resources for the Chevrolet Volt.  I have two reason you need to learn more about this vehicle, a motor vehicle crash in your response area could involve a Chevrolet Volt and that same Volt could be towed to a tow yard, collision center, or dealer lot in your response area!  Think about it!

Stay Safe!

Where is the Service HV Disconnect on a Nissan Leaf?

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Hopefully by now, no one is intimidated by electric or hybrid vehicles.  Once the High Voltage (HV) battery is disconnected all you have is a vehicle that has a really big battery in it.  However, learning how to safely disconnect the HV battery by pulling out the service disconnect plug requires one key of information, where is it?   The service disconnect plug can be located inside a console, the trunk, or even hidden under the carpet.  The Nissan Leaf’s service disconnect is located under the carpet behind the center console.

The Emergency Response Guide (ERG) for the Nissan Leaf provides step by step instructions on how to find and safely use the service plug to disconnect the HV battery.  In black and white that is.  Take a look at the ERG instructions below and see if you think you can figure it out.   A special thanks to Eric J. Rickenbach from Rescuetechs.com for the photos!


Chevrolet Volt and Opel/Vauxhall Ampera, What do you know?

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Ampera Volt Extrication Battery SafetyWith just over 4000 Chevrolet Volts sold in the United States the Michigan made electric cars are started to be exported to other markets. The European market will have the choice of the Volt or the Opel/Vauxhall Ampera.  The Opel Ampera is the European version of the Volt.  The main differences between the Volt and the Ampera are in the styling.   The Ampera will have one additional drive mode than the Volt, City Mode.  The “City Mode” adapts battery management to the needs of commuter travelers which engages the range-extender engine (or “gas generator”) immediately.  The Amperas will be branded as a Vauxhall in the UK.Australia, Brazil, and Japan will have limited numbers of Amperas/Volts imported.

For our knowledge the hazards in the Volt and Amperas are the same in all the models.  The basic vehicle platform is the same regardless of the country.  However, just remember, the Volt is just a car.  If you know how to disable the HV battery than it’s just a car with a huge battery in it!  The information below was taken from the Chevrolet Rescue Data Sheet for the  European Union markets.

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Chevrolet Volt Deactivation Extrication Electric Car Rescue Safety Battery Cable Rear SeatChevrolet Volt Deactivation Extrication Electric Car Rescue Safety Battery Cable